P91 (9Cr-1Mo-V): Creep-Strength Enhanced Ferritic Steel for USC Boilers

ASME SA335 P91 / ASTM A335 P91 · Published: 2026-06-02 · Updated: 2026-06-02

Quick Reference

P91 (Grade 91) enabled ultra-supercritical power plants at 620°C steam — 50-60°C higher than 2.25Cr-1Mo. MX carbonitride precipitates (V/Nb(C,N)) provide creep strength. Welding demands precise PWHT at 750°C — failure causes Type IV cracking...

P91 (Grade 91) enabled ultra-supercritical power plants at 620°C steam — 50-60°C higher than 2.25Cr-1Mo. MX carbonitride precipitates (V/Nb(C,N)) provide creep strength. Welding demands precise PWHT at 750°C — failure causes Type IV cracking within 10,000 hours.

Quick Facts

CategoryAlloy Steel
StandardASME SA335 P91 / ASTM A335 P91
Density7770 kg/m³
Yield Strength415 MPa (min)
Tensile Strength585 MPa (min)

Global Equivalents & Cross-Reference

Alternative Standard / GradeAction
SA335 P91 Compare
EN X10CrMoVNb9-1 Compare

Related Materials

🧮 Material Weight Calculator

Calculate the weight based on this material's density: 7770 kg/m³

Frequently Asked Questions

Why is P91 welding so sensitive?

MX precipitates dissolve during welding. PWHT too low: incomplete re-precipitation. PWHT too high: martensite→ferrite transformation, permanently reducing strength.

References & International Standards

  • ASTM International. Standard Specifications for Steel & Metal Alloys. astm.org
  • International Organization for Standardization (ISO). Metallic Materials — Cross-Reference Database. iso.org
  • American Iron and Steel Institute (AISI). Steel Grade Designations & Equivalents. steel.org
  • European Committee for Standardization (CEN). EN Steel Standards & Numbering System. cencenelec.eu